rear feed mini-mac applicator for krimptite? snap female receptacles doc no: ats-638027000 release date: 04-29-09 uncontrolled copy page 1 of 6 revision: c revision date: 06-10-09 rear feed mini-mac applicator specification sheet order no. 63802-7000 features quick set-up time; plus the crimp height, track and feed adjustments can be preset in applicator conductor and insulation rings allow quick adjustme nt for conductor and insulation diameter change applicator designed to industry standard mounting a nd shut height 135.80mm (5.346") directly adapts to most automatic wire processing m achines scope products : krimptite? snap female receptacles 14-18 awg. testing mechanical the tensile test, or pull test, is a means of evalu ating the mechanical properties of the crimped conn ections. the following charts show the ul and government spe cifications (mil-t-7928) for various wire sizes. t he tensile strength is shown in pounds. it indicates the minimum acceptable force to break or separate t he terminal from the conductor. wire size (awg) *ul - 486 a *ul C 486 c *ul C 310 *military class 2 26 3 n/a n/a 7 24 5 n/a n/a 10 22 8 8 8 15 20 13 10 13 19 18 20 10 20 38 16 30 15 30 50 14 50 25 50 70 12 70 35 70 110 10 80 40 80 150 8 90 45 n/a 225 6 100 50 n/a 300 *ul - 486 a - terminals (copper conductors only) *ul - 486 c - butt splices, parallel splices, closed end conne ctors, and wire nuts *ul - 310 - quick disconnects, flag and couplers *military class 2 - military approved terminals only as listed
rear feed mini-mac applicator for krimptite? snap female receptacles doc no: ats-638027000 release date: 04-29-09 uncontrolled copy page 2 of 6 revision: c revision date: 06-10-09 product list the following is a partial list of the product part numbers and their specifications that this tool is designed to run. we will be adding to this list and an up to date copy is available on www.molex.com . wire size insulation diameter strip length terminal series no terminal order no. awg mm2 mm in. mm in. 19723-4000 19723-4002 19723 19723-4001 19723-4003 14-18 2.00-0.80 t tt t 3.96 t tt t .156 5.16 .203 t tt t maximum insulation diameter only applicable with sp lash proof option #19161-0334 definition of terms the following illustrations are a generic terminal representation and not an exact image of any terminal listed in the scope. tool calibration 1. to recalibrate this applicator, make sure the power is completely shut off on the press. 2. the mini-mac applicator must be properly installed in the press. 3. crimping dies must be properly installed in the min i-mac applicator. 4. the recommended method of measuring the crimp heigh t of the conductor dies is the soft metal slug method , (see figure 1). 5. the slug must have a diameter 0.51mm (.020) larger than the x no go dimension before crimping. 6. place the soft metal slug (solder) into the nest of the bottom die and crimp (by hand cycling the press) si milar to a terminal. the crimp height can be measured with a blade type micrometer or dial caliper, (dimension x). 7. adjustment of the crimp height can be accomplished by indexing the conductor cam. the letter a gives t he loosest position and d gives the tightest positio n. x crimp height conductor crimp die use soft metal slug method e1 use soft metal slug (solder) method to measure the x dimension. verify tooling crimp height calibration by referring to the go/no go dimensions crimp profile e2 figure 1 crimp height (x dimension) wire strip length conductor crimp cut - off tab
rear feed mini-mac applicator for krimptite? snap female receptacles doc no: ats-638027000 release date: 04-29-09 uncontrolled copy page 3 of 6 revision: c revision date: 06-10-09 crimp specifications x dimension conductor crimp wire size mean go no go pull force minimum cut-off tab maximum terminal order no awg mm2 in mm in mm in mm lbs n in. mm 14 2.00 .075 1.90 .070 1.77 .080 2.03 50 222.4 .004 .102 16 1.30 .075 1.90 .070 1.77 .080 2.03 30 133.4 .004 .102 19723-4000 18 0.80 .069 1.75 .065 1.65 .073 1.85 20 89.0 .004 .102 14 2.00 .075 1.90 .070 1.77 .080 2.03 50 222.4 .004 .102 16 1.30 .075 1.90 .070 1.77 .080 2.03 30 133.4 .004 .102 19723-4001 18 0.80 .069 1.75 .065 1.65 .073 1.85 20 89.0 .004 .102 14 2.00 .075 1.90 .070 1.77 .080 2.03 50 222.4 .004 .102 16 1.30 .075 1.90 .070 1.77 .080 2.03 30 133.4 .004 .102 19723-4002 18 0.80 .069 1.75 .065 1.65 .073 1.85 20 89.0 .004 .102 14 2.00 .075 1.90 .070 1.77 .080 2.03 50 222.4 .004 .102 16 1.30 .075 1.90 .070 1.77 .080 2.03 30 133.4 .004 .102 19723-4003 18 0.80 .069 1.75 .065 1.65 .073 1.85 20 89.0 .004 .102 the above specifications are guidelines to an optim um crimp.
rear feed mini-mac applicator for krimptite? snap female receptacles doc no: ats-638027000 release date: 04-29-09 uncontrolled copy page 4 of 6 revision: c revision date: 06-10-09 parts list mini-mac applicator 63802-7000 item order no engineering no. description quantity perishable tooling 63802-7070 63802-7070 tool kit (all y items) ref 1 63801-5517 63801-5517 conductor punch (upper die) 1 y 2 19031-0013 19031-0013 conductor anvil (indenter di e) 1 y 3 63801-7725 63801-7725 top cutter 1 y 4 19031-0028 19031-0028 bottom cutter 1 y other components 5 63485-7602 63485-7602 feed finger 1 6 63801-4160 63801-4160 guide r.h. 1 7 63801-4161 63801-4161 guide l.h. 1 8 63801-5013 63801-5013 wire stop 1 9 63801-7151 63801-7151 terminal track 1 10 63803-5141 63803-5141 conductor bushing 4.80mm lon g 1 frame 11 63801-2600 63801-2600 rear feed applicator frame h ead 1 12 63801-2603 63801-2603 base 1 13 63801-7160 63801-7160 terminal drag assembly 1 hardware 14 n/a n/a m4 by 8 long shcs 2** 15 n/a n/a m4 by 10 long shcs 1** 16 n/a n/a m4 by 8 long bhcs 4** 17 n/a n/a m5 by 12 long bhcs 2** 18 n/a n/a m5 by 35 long shcs 2** 19 n/a n/a m6 by 10 long bhcs 4** 20 n/a n/a m6 by 12 long bhcs 2** 21 n/a n/a m8 by 20 long bhcs 1** 22 n/a n/a m8 flat washer 1** ** available from an industrial supply company such as msc (1-800-645-7270).
rear feed mini-mac applicator for krimptite? snap female receptacles doc no: ats-638027000 release date: 04-29-09 uncontrolled copy page 5 of 6 revision: c revision date: 06-10-09 figure 2 (4) (2) 22 1 (2) (2) 21 10 11 14 3 11 8 17 16 7 15 5 9 4 2 18 20 12 19 6 16 13 (2) (2) assembly drawing
rear feed mini-mac applicator for krimptite? snap female receptacles doc no: ats-638027000 release date: 04-29-09 uncontrolled copy page 6 of 6 revision: c revision date: 06-10-09 notes 1. molex recommends an extra perishable tooling kit be maintained at your facility. 2. verify tooling alignment by manually cycling the pr ess and applicator before crimping under power. ch eck that all screws are tight. 3. slugs, terminals, dirt and oil should be kept clear of work area. 4. wear safety glasses at all times. 5. for recommended maintenance refer to the mini-mac m anual. caution : this applicator should only be used in a press w ith a shut height of 135.8 mm (5.346). tooling damage could result at a lower setting. caution : to prevent injury never operate this applicator without the guards supplied with the press or wire-processing machine in place. reference the pr ess or wire processing manufacturers instruction manual. caution : molex crimp specifications are valid only when u sed with molex terminals, applicators and tooling. contact information for more information on molex application tooling p lease contact molex at 1-800-786-6539. americas headquarters lisle, illinois 60532 u.s.a. 1-800-78molex amerinfo@molex.com far east north headquarters yamato, kanagawa, japan 81-462-65-2324 feninfo@molex.com far east south headquarters jurong, singapore 65-6-268-6868 fesinfo@molex.com european headquarters munich, germany 49-89-413092-0 eurinfo@molex.com corporate headquarters 2222 wellington ct. lisle, il 60532 u.s.a. 630-969-4550 fax: 630-969-1352 visit our web site at http://www.molex.com
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